The HYPERSCAN series is a revolutionary smart optical tracking 3D scanner that captures entire parts without placing any targets. Resilient to environmental factors, it allows for direct scanning on the factory floor. Engineered for efficient, high-accuracy 3D scanning of medium to large-sized objects, HYPERSCAN is designed to accelerate your workflow and drastically reduce inspection times.

Core Technology & Capabilities: Why Choose HYPERSCAN?

1. Industry-Leading Speed and Metrology-Grade Accuracy

Measurement Rate:
With a blazing-fast 3D scanning speed of up to 8,300,000 measurements/s and a large scan area of up to 610 x 640 mm, HYPERSCAN significantly boosts inspection productivity.

Target-Free Scanning:
Eliminate time-consuming preparation. The intelligent optical tracking system locks onto the scanner’s position in real-time, enabling smooth, uninterrupted scanning of even large and complex parts. There’s no need for sprays on black or glossy surfaces, reducing operator workload.

High Accuracy:
Achieve an accuracy of up to 0.02mm, capturing the finest details with precise shape and dimensions. This is made possible by the High-Strength Carbon Fiber Integrated Rigid Structure (CFIRS) technology, ensuring stable and reliable results.

2. Unmatched Flexibility and On-Site Usability

Wireless Scanning Module:
Enjoy complete freedom of movement with the standard wireless scanning module. Stay agile and efficient when moving around large parts, working in tight spaces, or scanning between multiple setups without being tethered by cables.

Ergonomic Handheld Design:
Lightweight and easy to hold, the ergonomic design minimizes fatigue during long scanning sessions, making it perfect for handheld work on the factory floor or outdoors.

Scanning in Dynamic Environments:
Advanced real-time dynamic tracking and robust motion tolerance allow you to capture accurate data even when the part or operator is moving, enabling direct scanning on the production line or during maintenance operations.

3. Versatile Multi-Mode Scanning for Any Application

HYPERSCAN instantly adapts to any surface, material, or detail requirement with multiple scanning modes:

• Standard Scanning: 81 blue laser lines for maximum efficiency.
• Long-Range Scanning: For higher speed over a larger scanning area.
• Fine-Detail Scanning: 34 blue laser lines to capture intricate details on small parts.
• Deep Hole Scanning: A single blue laser line to scan deep holes and hard-to-reach areas.
• Edge Detection: Directly scans the edges and trimlines of thin parts.
• Hole Flash Capture: Enhances hole-measuring adaptability and improves efficiency.

4. AI-Powered Voice Control System

HYPERSCAN is an AI-powered, voice-controlled 3D scanner. Integrated functions like scanning and software control streamline the workflow, allowing the operator to remain focused on the part while using hands-free control.

5. Seamless Integration into Automation

Designed for seamless integration into automated environments, from robotic inspection cells to in-line production systems. It provides consistent, repeatable results with minimal operator input, offering a flexible transition from manual use to full robotic automation.

6. Scalable Solutions for Evolving Needs

• Multiple Trackers & Single Scanner: Easily expand your scan volume.
• Dual System Combination: Double your scanning efficiency.
• Galaxy Leap: “Leapfrog” your optical tracker by scanning a common target to cover vast areas.
• Smart Resolution: Represent shapes at different resolutions to reduce data size while improving visibility.

Product Showcase: See HYPERSCAN in Action

Technical Specifications

HYPERSCAN offers a significant tracking range, with the HYPERSCAN Super model reaching up to 7 meters and the HYPERSCAN Ultra up to 5.5 meters.

HYPERSCAN Ultra / Super Specification Table

Enhance Your Workflow with HYPERSCAN Accessories

Combine the HYPERSCAN series with dedicated accessories to further enhance its capabilities.

• ZG-TRACK Smart Optical Tracker: Essential to the HYPERSCAN system, it features a built-in smart processing unit (AtlaSight) to improve accuracy and real-time dynamic tracking.
• ZG-PROBE Portable 3D Probing System: Works with the optical tracker to complement 3D scanning, allowing for easy probing of datums in complex applications.
• ZGFREEBOX Wireless Scanning Module: Supports WiFi 6/7 for high-speed wireless transmission. The all-new design supports dual batteries and hot-swapping, ideal for large parts and outdoor use.

Key Applications Across Industries

HYPERSCAN’s high performance and flexibility make it a valuable tool for various industrial applications:

• Automotive: Reverse engineering, competitive analysis, interior customization, and modeling.
• Aerospace: Rapid prototyping, quality control & inspection, MRO, and aerodynamic analysis.
• Heavy Industry: Quality control, reverse engineering, MRO, and tooling design.
• Casting & Mold: Quality inspection, virtual assembly, wear analysis, and fixture design.
• Culture & Education: Digital archiving of cultural heritage, art, and sculpture.
• Medical: Design and manufacturing of orthotics & prosthetics, and wound monitoring.